In-situ Machining Facility

Category-I - Flange Facing, Portable milling, and keyway machining

Our flange facers generally range covers from 200 mm to 2500 mm (up to 100 Inches) in diameter but not limited to that as per special or big size requirement we arrange the machines. Our Specialty is as under:
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We manufacture, operate, and maintain the machines as per Indian Standard and client requirements.

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“Make in India” Mission, Machines as per the directives of our Government of India.

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Lightweight and heavy-duty machines with high accuracy in working.

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Highly Skilled and experienced technician teams.

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Gasket/Flange face machining and serration of equipment

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We provide our support with jigs and fixtures preparation, mounting of facing machine, and machining of gasket/Flange face as per the direction and requirement of clients.

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We provide our services for in-situ flange facing of heat exchanger /cooler/condenser/pressure vessels gasket seating face.

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All tools, tackles and consumables are in our scope.

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Our in-situ flange facer includes ID/OD mounted flange facer capable of machining Full face, Raised Face, Bolt Face, Gasket Face, Back Face, Offset special, gasket grooves, O grooves, V grooves, RTJ grooves, Delta grooves.

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Portable milling and keyway machining.- In Situ machining of partition ribs of pressure vessels/Heat Exchanger/ AFC/ coolers/ condenser/channel head/any covers/tube sheet.

Category-II – Torque Wrench

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We have recently included a lightweight High Strength Hydraulic Torque wrench with Electric Power Pack and High-pressure twin hose with various sizes of sockets in our machinery having torque capacity – 1530 – 15330 NM with Square drive - 1-1/2".

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Hydraulic torque wrenches are designed to fit different heights and widths of joints and their respective nuts. This offers easy and free movement without the interference of surrounding parts.

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If you plan to do any major work on your engine or on some major powertrain components, you absolutely need a torque wrench. Over tightening cylinder-head bolts, for instance, can easily cause expensive damage and catastrophic coolant loss. Too-tight exhaust manifold bolts can cause the manifold to crack.

Category-III - Blue matching

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We provide special blue matching services for LT and HT motors and pumps by foot correction and/or based frame correction to remove soft foot of motor/pump.

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We work as per planning & priorities given by the Client to support them to complete the Project work faster.

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We provide our support with jigs and fixtures preparation will all tools and tackles and consumables.

Category-III - In-Situ Drilling and Tapping

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We have all types of special portable drilling machines and tapping equipment.

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Our range is up to 100 mm of both drilling and tapping.

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We provide complete solutions and services like drilling, tapping, reaming, dowelling, and removal of seized bolts.

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We provide our support with jigs and fixtures preparation will all tools and tackles and consumables.

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We also provide 100% support to our clients in their urgent requirements/Breakdowns.

In-Situ Machining of Heat Exchanger channel cover (Approx Dia-2000 MM) -Vertical Position

In-Situ Machining of Heat Exchanger Gasket Face of Heat Exchanger Tube sheet (Approx. Dia-2000 MM) Horizontal Position

Partition rib machined of Exchanger cover and partition rib of tube sheet